Dongguan Synectics Machinery Technology Co,.Ltd

Air shaft

Air shaft include Lug (key) type (steel-made or ally-made) and lath type.

Air shaft is a special shaft for winding and unwinding. The shaft is created by the key

on the surface, which will be expand when the high-pressure gas filled in the shaft.

Air shaft is easy to operate, the user only have the air supply with the air pressure

controlled within 6-8kg/cm2. Just aired the shaft through the air valve and when user

want to lock the web. Just push the core activities of the air valve to deflate, the keys

will revert to its original appearance, then web can be removed easily.

Air shaft is widely used for winding, rewinding and slitting machines. It is widely used in printing, packaging, plastics, paper, glass, pharmaceuticals, electronic battery, textile machine and industry.

Lug (key)Type air expanding shaft  Peculiarity

1.Main body of the shaft utilize the hard chrome plating steel pipe;

2.It has aluminum sharps with flexible scalability;

3.Deploying high quality rubber bladder ;

4.Rapid aerating ;

5.Exhausting gas nozzle with good sealing effect;

6.Long service life;

7.It has removable shaft with simple maintenance.

Lug (key) type air shaft features:

1.Material:45# Steel

2.Working Processing:Chrome Plated

3.Delivery Time:8-12 working days

4.Minimum Order Quantity:1 Piece

5.Standard Loading Weight:600KG

  • Expands instantaneously for fast roll mounting.
  • Grips cores securely without core or roll damage.
  • Used for unwind or rewind positions.
  • Manual or automatic rotary union air supply.
  • Positive collapse for quick roll removal.
  • Reliable performance.
  • Manufactured to your specifications to suit your equipment.
  • Ideal for plastic, aluminum or steel cores.
  • Urethane surface lugs are available to enhance gripping.

The Lug Style shaft is suitable for the full range of converting and web production operations. Its rugged construction and design is available for any diameter or length, in steel, aluminum, extra-light aluminum and lightweight carbon with special designs available for heavy duty and extra lightweight applications. Shaft weights for your specific application are available upon request. Hardened lugs recommended for steel core use are also available.

We manufacture to your specifications to suit your equipment, including cantilevered or custom designs. The synectics air expanding Lug Style shaft is guaranteed for one year against material and workmanship defects.

Leaf Type Air Shaft Features:

1.Leaf type air shaft is suitable for slitter, printer, rewinder, coating,

laminating and other needs higher roundness or surface take-up.

2.Shaft Body Material:45# Steel

3.Surface Material:Aluminum Leaf

4.Working Processing:Hard anodized

5.Delivery Time:10-12 working days

6.Minimum Order Quantity:1 Piece

7.Standard Loading Weight:600KG

  • Expands instantaneously for fast roll mounting.
  • Grips cores securely without core or roll damage.
  • Used for unwind or rewind positions.
  • Optional web tail gripper.
  • Manual or automatic rotary union air supply.
  • Positive collapse for quick roll removal.
  • Positive drive and tension control.
  • Reliable performance.
  • Manufactured to your specifications to suit your equipment.

The Leaf Style shaft is suitable for a full range of converting and web production operations, with a fixed leaf design for greatest core and web concentricity. It is ideal for core or coreless winding, and features a 360° radial expanding grip. Its rugged construction and design is available for any diameter or length, in steel, aluminum or lightweight carbon, with special designs available for heavy duty and extra lightweight applications. Shaft weights for your specific application are available upon request.

We manufacture to your specifications to suit your equipment, including cantilevered or custom designs. The synectics Leaf Style air expanding shafts are guaranteed for one year against material and workmanship defects.

Multi airbag air shaft  Peculiarity

Main body of the shaft utilize the hard chrome plating steel pipe;

It has aluminum sharps with flexible scalability;

Deploying high quality rubber bladder ;

Rapid aerating ;

Exhausting gas nozzle with good sealing effect;

Long service life;

It has removable shaft with simple maintenance.

Features:

1,Friction ring width range:15mm,20mm,25mm,35mm,50mm

2,Standard outside diameter:75mm(3 inch),150mm(6 inch)

3,Applicable tube:3 inch Core ID, 6 inch Core ID

4,Applicable for heavy winding,paper slitting,adhesive tape,etc

5,Delivery time:20-30 days

Key type shaft has strong bearing capacity,in the high speed machine,it’s powerful grip the minimal material slip case.Generally applied to discharge.

According to customer needs,design and manufacture of professional assessment and sizes from 1’’(25mm)-12’’(300mm),production of special specifications products and special tension,special surface treatment.

Various special environment(dust,corrosive,high temperature environment) can be suitable for.

Quality warranty for one year.

Leaf type air shaft is widely applied in all kinds of production lines,especially for thin tube diameter or width smaller material,can not only eliminate the wear and prevent slipping tube diameter of reel.And can make the material roundness reached a certain level,Generally used for receiving.

According to customer needs,design and manufacture of professional assessment and sizes from1’’(25mm)-12’’(300mm),production of special specifications products and special tension,special surface treatment.

Various special environment (dust,corrosive,high temperature environment) can be suitable for.

Quality warranty for one year.

  • Aluminum or steel shaft bodies.
  • Side valve or end valve
  • Usable with rotary unions
  • Cantilevered support mounting available
  • Harden and ground journals option
  • Dynamic balancing for high speeds
  • Easy in-house maintenance

The External Strip Shaft is ideal for light and medium duty unwind or rewind applications. Evenly spaced rows of continuous rubber lugs accomplish the gripping action in this type of shaft. The larger area of the external lug allows for a higher torque capacity. Total load carrying capacity is some what sacrificed as the outside body tube surface is machined away to allow for multiple “T” slots design to accommodate the rubber lug. The continuous lug design allows for the mounting of multiple cores of any width. The synectics external strip lug shaft is simple in construction allowing for each external lug strip to be changed without dismantling the shaft.

For the right solution for your converting needs, consult with synectics Manufacturing.

Slitter  Rewinder Core Shaft – Important Characteristics
  • For multiple slit rewinding.
  • Simple clamping unit secures bladder/gripping element assembly for easy maintenance.
  • Durable hard rubber grippers offer excellent core grip.
  • Protective Teflon strip covers bladder to reduce liklihoodof bladder failure.
  • Brass air valve resists corrosion.
Expanding External Element Gripping Shafts
  • Core shaft diameters starting at one inch.
  • Multiple external expansion elements to grip the inside diameter of any core material.
  • Gripping elements are activated by simultaneously inflating bladders with a single air valve.
  • While bladders rarely fail (because of our proprietary material and metal protection strip), the process to replace one is simple and quick. Likewise, the gripping element can be replaced easily by loosening a single set screw in the clamping unit.
  • Hard rubber elements are standard; silicone and aluminum are available to suit various applications.
  • Minimizes core distortion and wall damage.
  • Economical to purchase and maintain.
Ultra-Lightweight Strip Shafts for Six-Inch Cores

Brand New Design!

Lighter and stronger 6-inch diameter core shafts for multiple slit winding applications.

  • Double E Ultra-Lightweight Strip ShaftsProprietary aluminum extrusion minimizes shaft weight in both light and heavy–duty applications (over 20% lighter than Double E’s standard SR–2000 strip shaft while maintaining the same strength).
  • Brass air valves for corrosion resistance, custom–made steel journals,
  • Aircraft–grade aluminum bodies.
  • High–performance bladders and rugged gripping elements.
  • Affordable and easy to maintain

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